THERMOFORMING ACCESSORIES

Segen Quick Change System

Precise mechanical systems provide fast, accurate tool changeover.

 

FORM TOOL COMPONENTS
& ACCESSORIES


 

RAW MATERIALS


 

Quick Change | Thermoforming Accessories | Tooling Technology

Syntactic Composite Foam


Syntactic Foam Plug Assist Materials

syntactic foam plug assist materialSyntactic foam is a  composite tooling material used in the thermoforming industry.  Syntactic foam is a rigid, high-strength composite of epoxy resin and hollow glass microspheres.  The material maintains its hardness right up to its specified maximum running temperature and exhibits excellent abrasion resistance.

Available in block, sheet and rod form, it is easily machined using standard shop tools and offers a lightweight, durable, and cost effective alternative to wood, felt, aluminum and Delrin.

Syntactic Foam plug material is engineered to address problems related to traditional thermoforming tooling such as sticking, deformation and failure.  Syntactic Foam plugs exhibit extremely low thermal conductivity, so they do not draw heat away from the plastic sheet, virtually eliminating the primary cause of plug sticking or fouling.  Syntactic Foam plugs are quick and easy to replace and are repairable if subject to minor damage.

Requiring very little warm-up time,  Syntactic Foam plugs are dimensionally stable, exceptionally durable and are ideally suited to a wide range of inline, sheet-fed thermoforming applications such as component manufacture within the food and medical packaging, aerospace, and automotive sectors. The materials’ versatility also makes it ideal for prototype tooling in many other plastic processes. 

We offer both 350° F (177 C)  and 450° F (232 C)  syntactic foam materials to fit your a wide range of service temperatures.  Please contact us for help finding the right material for your application.



Hytac-W and Hytac-WF Syntactic Foam


Typical Properties Hytac - W Hytac - WF
Material W WF
Color White White
Density (p) 41-45lb/ft3 [657-721 kg/m3] 53-57 lb/ft3 [849-913 kg/m3]
Thermal Conductivity (k) 0.07 BTU/hr-ft-°F [0.11 W/m°K] 0.11 BTU/hr-ft-°F [0.19 W/m°K]
Coefficient of Thermal Expansion (CTE) 22 x 10-6 /in/in°F [39x10-6 m/m/°C] 18x10-6 in/in/°F [32 x 10-6 m/m/°C]
Compressive Strength 6,200psi [42.7 Mpa] 18,000psi [124 Mpa]
Service Ttemperature 350°F [176°C] 450°F [232°C]
Flexural Toughness (ATSM D790) 2.7psi [18.6kPa] 4.7psi [32.4kPa]

spec sheet 350°F syntatcti foamspec sheet 450°F syntactic foam



syntactic 350 rodHytac-W Syntactic Foam Rod - Service Temperature 350°F


Catalog # SFR3020 2.0" (51mm) Dia x 24" (610mm) L $46.00
Catalog # SFR3025 2.5" (64mm) Dia x 24" (610mm) L $47.00
Catalog # SFR3030 3.0" (76mm) Dia x 24" (610mm) L $74.00
Catalog # SFR3035 3.5" (89mm) Dia x 24" (610mm) L $98.00
Catalog # SFR3040 4.0" (102mm) Dia x 24" (610mm) L $125.00
Catalog # SFR3045 4.5" (114mm) Dia x 24" (610mm) L $155.00
Catalog # SFR3050 5.0" (127mm) Dia x 24" (610mm) L $179.00
Catalog # SFR3055 5.5" (140mm) Dia x 24" (610mm) L $220.00
Catalog # SFR3060 6.0" (152mm) Dia x 24" (610mm) L $285.00
Catalog # SFR3090 9.0" (229mm) Dia x 12" (305mm) L $315.00
Catalog # SFR3120 12.0" (305mm) Dia x 12" (305mm) L $505.00





syntactic 450 rodHytac-WF Syntactic Foam Rod - Service Temperature 450°F


Catalog # SFR4020 2.0" (51mm) Dia x 24" (610mm) L $75.00
Catalog # SFR4025 2.5" (64mm) Dia x 24" (610mm) L $79.00
Catalog # SFR4030 3.0" (76mm) Dia x 24" (610mm) L $125.00
Catalog # SFR4035 3.5" (89mm) Dia x 24" (610mm) L $160.00
Catalog # SFR4040 4.0" (102mm) Dia x 24" (610mm) L $205.00
Catalog # SFR4045 4.5" (114mm) Dia x 24" (610mm) L $255.00
Catalog # SFR4050 5.0" (127mm) Dia x 24" (610mm) L $300.00
Catalog # SFR4055 5.5" (140mm) Dia x 24" (610mm) L $355.00
Catalog # SFR4060 6.0" (152mm) Dia x 24" (610mm) L $475.00
Catalog # SFR4090 9.0" (229mm) Dia x 12" (305mm) L $535.00
Catalog # SFR4120 12.0" (305mm) Dia x 12" (305mm) L $975.00





syntactic 350 sheetHytac-W Syntactic Foam Sheet - Service Temperature 350°F


Catalog # SFR3010 1.0" (25mm) H x 24" (610mm) W x 26" (660mm) L $230.00
Catalog # SFR3015 1.5" (38mm) H x 24" (610mm) W x 26" (660mm) L $340.00
Catalog # SFR3020 2.0" (51mm) H x 24" (610mm) W x 26" (660mm) L $415.00
Catalog # SFR3025 2.5" (64mm) H x 24" (610mm) W x 26" (660mm) L $530.00
Catalog # SFR3030 3.0" (76mm) H x 24" (610mm) W x 26" (660mm) L $635.00
Catalog # SFR3035 3.5" (89mm) H x 24" (610mm) W x 26" (660mm) L $735.00
Catalog # SFR3040 4.0" (102mm) H x 24" (610mm) W x 26" (660mm) L $840.00
Catalog # SFR3045 4.5" (114mm) H x 24" (610mm) W x 26" (660mm) L $935.00




syntactic 450 sheetHytac-WF Syntactic Foam Sheet - Service Temperature 450°F


Catalog # SFR4010 1.0" (25mm) H x 24" (610mm) W x 26" (660mm) L $355.00
Catalog # SFR4015 1.5" (38mm) H x 24" (610mm) W x 26" (660mm) L $565.00
Catalog # SFR4020 2.0" (51mm) H x 24" (610mm) W x 26" (660mm) L $695.00
Catalog # SFR4025 2.5" (64mm) H x 24" (610mm) W x 26" (660mm) L $865.00
Catalog # SFR4030 3.0" (76mm) H x 24" (610mm) W x 26" (660mm) L $1,050.00





syntactic 350 blockHytac-W Syntactic Foam Block - Service Temperature 350°F


Catalog # Select Size With Price Price
SFB3060   6" (152mm) H x 12" (305mm) W x 24" (610mm) L $625.00





syntactic 450 blockHytac-WF Syntactic Foam Block - Service Temperature 450°F


Catalog # Select Size With Price Price
SFB4060 6" (152mm) H x 12" (305mm) W x 24" (610mm) L $800.00




 

Thermoplastic Syntactic Foam Plug Assist Materials

Thermoplastic Syntactic Foam is one of the toughest materials available for thermoforming plug assists on the market today. More easily machinable and able to withstand  the harshest thermoforming environments, thermoplastic plugs can help produce the most intricate designs with dazzling clarity. The exceptional properties of  this material will allow thermoformers to run their machines faster and hotter than ever before, cutting cycle times and increasing productivity.

Machining of this product is practically dust-free.  The ease of machinability allows it to be readily tapped for threaded inserts.  Our thermoplastic plug material is proven to withstand the most severe operational environments, while providing tough, long-lasting plugs that will need to be replaced less often.

Unlike  regular syntactic foam,  the thermoplastic material is non-toxic and no dust particles are produced during machining. No special ventilation, personal hygiene or flammability precautions are necessary .  


Major cost-saving benefits:



Thermoplastic Syntactic Foam


Hytac-B1X Thermoplastic Properties
Material B1X
Color Light Blue
Density (p) 42-46lb/ft3 [672-737kg/m3]
Thermal Conductivity (k) 0.11 BTU/hr-ft-°F [0.19 W/m°K]
Coefficient of Thermal Expansion (CTE) 37.6x10-6 in/in/°F [67.7x10-6 m/m/°C]
Compressive Strength 7,100 psi [49.2 Mpa]
Service Temperature 350°F [176°C]
Flexural Toughness (ATSM D790) 11.6 Psi [80.0 kPa]

spec sheet thermoplastic syntactic foam

 

 

 

thermoplastic syntactic foam sheetHytac-B1X Thermoplastic Syntactic Foam Rod
Service Temperature - 350°F


Catalog # SFER020-2 2.0" (51mm) D x 12" (305mm) L $75.00
Catalog # SFER025 2.5" (64mm) D x 24" (610mm) L $150.00
Catalog # SFER030 3.0" (76mm) D x 24" (610mm) L $205.00
Catalog # SFER035 3.5" (89mm) D x 24" (610mm) L $295.00
Catalog # SFER040 4.0" (102mm) D x 24" (610mm) L $370.00
Catalog # SFER045 4.5" (114mm) D x 24" (610mm) L $465.00





syntactic 450 blockHytac-B1X Thermoplastic Syntactic Foam Sheet
Service Temperature - 350°F


Catalog # SFES010 1.0" (25mm) H x 24" (610mm) W x 26" (660mm) L $800.00
Catalog # SFES015 1.5" (38mm) H x 24" (610mm) W x 26" (660mm) L $1,225.00
Catalog # SFES020 2.0" (51mm) H x 24" (610mm) W x 26" (660mm) L $1,650.00
Catalog # SFES025 2.5" (64mm) H x 24" (610mm) W x 26" (660mm) L $2,100.00
Catalog # SFES030 3.0" (76mm) H x 24" (610mm) W x 26" (660mm) L $2,550.00
Catalog # SFES035 3.5" (89mm) H x 24" (610mm) W x 26" (660mm) L $2,950.00
Catalog # SFES040 4.0" (102mm) H x 24" (610mm) W x 26" (660mm) L $3,400.00
Catalog # SFES045 4.5" (114mm) DH x 24" (610mm) W x 26" (660mm) L $3,800.00




Araldite 2014 Adhesive

araldite 2014 adhesive



Catalog #

Size

Price

MPADHESIVE

200 ml

$109





Araldite 2014 Adhesive Applicator Gun

araldite 2014 adhesive applicator gun


Accurately mixes and dispenses two-part Araldite 2014 adhesive paste. Swiss-made dual-ratio manual dispensing system is clean, safe and easy-to-use.

Catalog #

Price

MPGUN

$399





Araldite 2014 Adhesive Nozzle

araldite 2014 adhesive nozzle



Catalog #

Price

MPTUBE5 1/2" Tube

$9

MPTUBE25 1/4" Tube

$9



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